Pickling
Listing Details
Removing surface oxides from metals by chemical or electrochemical reaction. Pickling is the removal of any high temperature scale and any adjacent low chromium layer of metal from the surface of stainless steel by chemical means.
Where the steel has been heated by welding, heat treatments or other means, to the point where a coloured oxide layer can be seen, there is a chromium depleted layer on the surface of the steel underneath the oxide layer. The lower chromium content gives lower corrosion resistance. To restore the best corrosion resistant performance, the damaged metal layer must be removed, exposing a fully alloyed stainless steel surface. Mechanical removal may leave abrasive or other particles embedded (interfering with corrosion performance) or may be impractical, so chemical means are usually employed.
Procedures incorporating pickling solutions of nitric (HNO3) and hydrofluoric (HF) acids remove the scale and the underlying chromium depleted layer and restore the corrosion resistance. Pickling solutions also remove contaminants such as ferrous and ferric oxide particles. Pickling solutions other than mixtures of nitric and hydrofluoric acids exist and can be used for specialised applications.
Pickling pastes, where the solution is mixed with an inert carrier, are commonly used to treat selected areas such as welds.
Pickling involves metal removal and a change or dulling in the visual brightness of the metal.
Electropolishing is a useful alternative to pickling. Metal removal is achieved, but usually results in a bright, smooth and more highly corrosion resistant finish.